Fewer loudspeaker companies have anechoic chambers than you realize. They take up an awful lot of space, for one thing. Focal has one, and it has a twist—rather than have a suspended floor, the company puts its speakers on a hydraulic jack and suspends it 30' above the floor. This makes getting massive speakers into and out of the chamber a lot easier and safer.
Guy.HF is located in Bourbon-Lancy, about two hours north of Focal's St. Etienne factory. The facility has produced Focal's cabinets since Jacques Mahul founded JMLab in 1980. The front of the cabinet-making facility is the original woodworking shop Guy's father Emile founded in 1945—the back end of the factory is newly built and state-of-the-art. Focal and Guy.HF were so intertwined that Focal bought a 49% interest in Guy.HF and the cabinet maker's entire output is now 100% Focal.
It seems as though there's a QC employee for every assembly employee at Guy.HF. Not exactly, Jean-Paul Guy explained. <I>Every</I> G.HF employee is responsible for the work that comes to him or her—so after each employee signs off on a product as good to go, the next, um, guy inspects it before accepting it. "Mistakes get made," M. Guy told me, "but we try not to perpetuate them."
As a sometime wood-butcher myself, I assumed that the multifaceted Focal cabinets would require some pretty fancy clamps. Not so, Jean-Paul Guy explained. Modern materials technology has given us a stretchy, incredibly strong, adhesive film that's quick to apply, infinitely versatile, and also cheap.
Here's another example of how Guy.HF combines hand processes with modern technology. The finish room is state-of-the-art, combining heat with super-sophisticated polymer finish formulations. "Yet," Jean-Paul Guy told me, "there is always <I>some</I> orange peel. Machines can't detect it and they can't correct what they can't sense, so a human being carefully checks each piece and makes it perfect."